The semiconductor manufacturing shop, also known as a clean room or dust-free room, is the core area in semiconductor production. These workshops provide an extremely clean production environment for semiconductor manufacturing to ensure the stability and reliability of product quality. The semiconductor manufacturing process involves many delicate steps, such as photolithography, etching, deposition, etc. These steps have extremely high requirements for the control of dust, particles, microorganisms and chemical pollutants in the air. Therefore, semiconductor workshops usually use multi-level air purification systems that are designed and maintained in strict accordance with international cleanliness standards (such as ISO 14644-1). In addition, the temperature and humidity of the workshop also need to be precisely controlled to meet the specific process requirements during semiconductor production.
Semiconductor Manufacturing Needs Importance of Cleanroom Cranes
● Maintain cleanliness: During the semiconductor production process, any tiny dust or contaminant can have a serious impact on product quality. Clean room cranes use special designs and materials to reduce the dust they generate and ensure that no external contaminants are brought into the clean room during the handling process.
● Improve production efficiency: Clean room cranes can achieve precise positioning and rapid response, thereby improving the efficiency of material handling. In semiconductor production lines, efficient material handling is crucial to shortening production cycles and increasing output.
● Ensure production safety: Clean room cranes are equipped with complete safety protection devices and control systems to ensure the safety of personnel and equipment during the handling process. This is particularly important for the production of high-value products such as semiconductors.
Operation mode
● Preparation stage: Operators wear clean room-specific work clothes and dust masks to ensure their bodies are clean. At the same time, check the operating condition of the crane and whether the safety devices are intact.
● Material handling: Operators use special hoists to lift materials and follow instructions to move materials to designated locations. During the handling process, the crane operates smoothly to avoid vibration and noise.
● Monitoring and adjustment: The intelligent monitoring system monitors the operating status of the crane and the environmental parameters (such as air quality, temperature, humidity, etc.) in the clean room in real time. Once an abnormality is discovered, the system will immediately send out an alarm to remind the operator to deal with it in a timely manner.
● Ending stage: After the material handling is completed, the operator returns the crane to its position and cleans the debris and material residues in the work area. At the same time, keep relevant records and report work status to superiors.
Product advantages
● Special designs and materials are used to reduce the generation and accumulation of dust and particulate matter and maintain cleanliness in the clean room.
● Precise positioning and fast response are achieved through advanced sensors and control systems while maintaining low noise levels, ensuring a quiet and comfortable production environment.
● Adopt advanced electrical control system and energy-saving technology to effectively reduce energy consumption and improve energy utilization.
● Equipped with complete safety protection devices and control systems to ensure the safety of operators and equipment.
● It can be customized according to actual needs to adapt to different production needs and site conditions.